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A stationary concrete batching plant is designed for long-term, large-volume concrete production, with its fixed installation feature bringing unique advantages like stable operation, high production continuity, and easy integration with peripheral equipment. Our stationary concrete batch plants, crafted with decades of industry expertise, boast robust fixed structures that ensure consistent mixing accuracy and low maintenance costs, perfectly suited for permanent construction sites. Next, we’ll detail the classifications of stationary concrete mixing plants and their applicable scenarios, helping you clarify which type fits your project needs.
- Custom Smart Solutions for Stationary Batching Plants
- Stable, Efficient & Mass Production Guaranteed
- Intelligent Control, Continuous Stable Output
Which Type of Stationary Concrete Batching Plant Fits Your Project? Classifications & Scenario-Specific Choices
Choosing the right stationary concrete batch plant for sale relies on grasping two core classifications. Below are more details of each type to help you quickly match your project needs:
Choose Based on Construction Distance: Wet Mix vs. Dry Mix
Wet Mix Type: Produce Ready-to-Use Concrete
- Key features: On-site mixing of all materials (aggregates, cement, water, additives) into ready-to-use concrete; uniform blending, high strength, stable quality; recommended transport time within 90 minutes (about 30-50km) to avoid segregation and layering.
- Applicable scenarios: Projects with strict concrete grade requirements (high-rise buildings, bridges, precast component production); ideal for short-distance construction sites (within 30-50km) where timely pouring is available.
- Why choose: Avoids uneven secondary mixing on-site; reduces construction delays and quality risks; meets national building code standards for load-bearing structures; short-distance transportation ensures no aggregate settlement or slurry separation, which would weaken concrete strength and durability.
Dry Mix Type: Mix Without Water
- Key features: Mixes dry materials (aggregates, cement, additives) first in precise proportions, then adds water for final mixing at the construction site; boasts high flexibility in slump adjustment, strong adaptability to different aggregate types, and simple mixing system maintenance compared to wet mix models. Reduced soil pollution from concrete.
- Applicable scenarios: Ideal for long-distance concrete transportation (over 50km) where wet mix concrete is prone to segregation; suitable for road construction, rural housing projects, small-scale infrastructure, and remote construction sites.
- Why choose: Allows flexible adjustment of concrete slump according to on-site pouring needs, avoiding quality issues caused by fixed slump in long-distance transportation; effectively reduces water storage pressure at the concrete batching site, eliminating the need for large-scale water storage facilities and lowering water supply and storage cost; highly cost-effective for scattered construction sites or temporary project clusters.
Choose According to the Site Space: Belt Conveyor Type vs. Hopper Type
Belt Conveyor Type: Large Site Space
- Working principle: Aggregates are continuously transported to the mixer via belt conveyors; matching with accurate weighing systems, cement and additives are weighed and fed into the mixer in sequence to complete batching.
- Features: Stable & efficient (for example: 800mm width belt conveys 450-650 t/h aggregates, 1000mm width up to 1000 t/h); continuous operation; batching accuracy up to ±2%; low noise and wear.
- Applicable scenarios: Large-scale projects (60-270 m³/h output, daily output >500 cubic meters); long-distance on-site aggregate transportation (>10 meters); commercial concrete mixing stations, dams, industrial parks.
- Why choose: Ensures continuous large-scale production; high batching accuracy meets high-grade concrete needs; low maintenance time/costs; adapts to high-capacity demands.
Hopper Type: Limited Site Place
- Working principle: After ingredients are weighed, aggregates are conveyed to the lifting hopper, which is pulled up along the track by steel wire ropes. When it reaches the mixer, the hopper door opens to unload materials; cement and additives are weighed separately and then sent to the mixer.
- Features: Small footprint (for example: 50 m³/h model needs only 6.2m batching space, saving ~30m space vs belt type); 7.5m feed height, 60° bucket angle; forging track wheels (30% higher strength than cast ones); compact structure, easy installation.
- Applicable scenarios: Projects with limited site space (urban renovation, indoor precast workshops); small-scale construction (25-75 m³/h output); short construction cycles.
- Why choose: Fits dense urban/narrow sites; cost-saving on space occupation; durable track wheels reduce maintenance; quick to put into use.
After understanding these main types, the specific parameters of different models are provided below for your reference and selection.
AJ Model Stationary Batching Plants Specifications
| Type | Belt Type | |||||
|---|---|---|---|---|---|---|
| Model | AJ60 | AJ90 | AJ120 | AJ180 | AJ240 | AJ270 |
| Theoretical productivity (m³/h) | 60 | 90 | 120 | 180 | 240 | 270 |
| Mixer discharge volume (L) | 1000 | 1500 | 2000 | 3000 | 4000 | 4500 |
| Mixer feeding volume (L) | 1500 | 2250 | 3000 | 4500 | 6000 | 6750 |
| Mixer power (kw) | 18.5×2 | 30×2 | 37×2 | 55×2 | 75×2 | 75×2 |
| Discharge height (m) | 4.1 | 4.1 | 4.2 | 4.2 | 4.2 | 4.2 |
| Aggregate bin configuration (number × single bin volume, m³) | 4×7 | 4×15 | 4×20 | 4×25 | 4×30 | 4×30 |
| Cycle time (s) | 60 | 60 | 60 | 60 | 60 | 60 |
| Maximum aggregate particle size (mm) | 80/100 | 80/100 | 80/100 | 80/100 | 80/100 | 80/100 |
| Cement silo (optional) | 2×100 | 3×100 | 4×100 | 4×100 | 4×100 | 4×100 |
| Aggregate weighing system | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% |
| Powder weighing system | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Water weighing system | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Additive weighing system | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Installed power (kw) | ≈110 | ≈160 | ≈220 | ≈290 | ≈340 | ≈340 |
| Control mode | Fully automated computer (PC) control | |||||
| Power supply | 220V/415V/440V/380V, 50Hz/60Hz, three-phase | |||||
| Types | Hopper type | |||
|---|---|---|---|---|
| Model | AJ-25 | AJ-35 | AJ-50 | AJ-75 |
| Theoretical Productivity (m³/h) | 25 | 35 | 50 | 75 |
| Mixer Model (Mixer Output L) | JS500 | JS750 | JS1000 | JS1500 |
| Mixer Power (kW) | 18.5 | 30 | 2×18.5 | 2×30 |
| Mixing Cycle Period (s) | 72 | 72 | 72 | 72 |
| Max.Aggregate Size (mm) | Φ60 | Φ60 | Φ60 | Φ80 |
| Standard Aggregate Bin Capacity (m³) | 3×3 | 3×5 | 3×8 | 3×12 |
| Kind of Aggregate | 2/3 | 2/3/4 | 3/4 | 3/4 |
| Max. Discharging Height (m) | 3.8 | 4.1 | 4.1 | 4.1 |
| Overall Weight (ton) | ≈15 | ≈18 | ≈23 | ≈30 |
| Installation Power (kW) | ≈65 | ≈75 | ≈100 | ≈140 |
| Power Supply | 380V/220V/415/440V, 50/60HZ, 3Phase | |||
Designed for Different Projects, Built for Long-Term Production Possibilities
For long-term concrete production projects, stationary concrete mixing plants offer stable production capacity and a reliable, continuous supply. However, as project types evolve, equipment requirements are becoming increasingly specialized.
Some projects prioritize rapid setup to shorten the investment payback period, while others focus on minimizing equipment investment and streamlining construction workflows.
To address these diverse production models and construction needs, AIMIX has introduced the AJQ70 quick-install concrete mixing plant and the AJP40 pumping-integrated concrete mixing plant. Optimized for rapid deployment and efficient on-site operations respectively, these solutions ensure a concrete production setup that is perfectly aligned with your project requirements.
AJQ70 — 24-Hour Setup for Faster Concrete Production
If your project requires the production capacity of a stationary concrete plant but you also wish to minimize setup time and upfront investment, the AJQ70 quick-assembly concrete plant offers a more flexible solution.
Featuring a modular, quick-assembly design, the AJQ70 ensures stable concrete production while streamlining the installation process for faster deployment. It is ideally suited for small-to-medium-sized projects, phased operations, and scenarios requiring the rapid establishment of concrete supply capabilities.
Want to launch your project quickly without wasting time on lengthy installation processes?
While traditional mixing plants typically require an installation period of two to four weeks, the AJQ70 enables you to set up the plant in approximately 24 hours, allowing the project to reach the concrete production stage much faster.
Looking for the right-sized equipment rather than paying for excess capacity you won’t use?
For those expanding their concrete supply business or seeking precise control over investment scale, the AJQ70 offers capacity that matches project requirements, ensuring a more rational and cost-effective equipment investment.
Want to start with your current project without worrying about future capacity limitations?
Furthermore, the AJQ7’s high level of standardization and broad applicability ensure strong resale value, even if you adjust your production plans in the future, giving you greater flexibility regarding your equipment investment.
Want to lower production costs and generate more profit from every cubic meter of concrete?
Want to simplify equipment operation so that even staff with no prior experience can get up to speed quickly?
AJP40 – Mix, Pump, and Build with One Complete Plant
For certain engineering projects, the challenge lies not only in ensuring stable concrete production but also in optimizing on-site transport and pouring efficiency.
The AJP40 concrete mixing and pumping station integrates batching, mixing, and pumping functions into a single unit, creating a seamless, continuous process from production to placement. For projects with limited space, complex workflows, or requirements for rapid pouring, the AJP40 simplifies on-site operations by reducing the amount of equipment needed.
Want to reduce the number of on-site machines and simplify construction preparation?
For projects aiming to minimize equipment investment and streamline site management, the AJP40 makes preparation easier and maximizes the utility of limited resources.
Want to ensure a continuous flow of concrete from production to pouring without waiting for transfers?
For projects requiring continuous operation—such as road construction and infrastructure development—this integrated process helps maintain a smoother workflow.
Need reliable concrete supply capabilities even on space-constrained sites?
This allows you to quickly establish a concrete supply solution, even in complex construction environments.
Want a single machine that adapts to various environments rather than being limited by site conditions?
Looking to minimize manual coordination and simplify on-site construction management?
This not only reduces operational complexity but also allows the construction team to focus on project progress, thereby boosting overall construction efficiency.
- AJQ70 Quick-Install Concrete Batching Plant: Enables rapid setup and immediate production, allowing you to advance projects steadily and scale your business with optimized capacity and lower operating costs.
- AJP40 Pumping Concrete Batching Plant: Integrates batching, mixing, and pumping into a single unit, reducing equipment investment and simplifying site management while maintaining efficient, continuous operations—even in space-constrained environments.
Two models, two approaches, yet a shared goal: aligning concrete production precisely with your project’s actual needs and ensuring every investment yields tangible returns.
Whichever solution you choose, AIMIX is committed to supporting you through continuous product innovation and reliable quality assurance, helping you achieve greater stability and long-term success across projects of all types and scales.
Yield Matching Stationary Concrete Batching Plant
50 m³/h AJG50 Dry Mix Stationary Batching Plant
- Location: Guam
- Project: Precast concrete production
- Tailored Solution: AJG50 dry mix stationary concrete batching plant + on-site engineer supervision for installation + one-on-one operator training + long-distance after-sales support.
- Feedback: The client said that they would choose us again if they have future expansion needs.
60 m³/h AJ60 Stationary Concrete Plant
- Location: Laos
- Project: Scaled-up mining operations
- Tailored Solution: AJ60 stationary concrete batch mix plant with heavy-duty components + site-specific layout optimization + full-cycle support (from pre-sales consulting to post-installation training).
- Feedback: The client recognized our professionalism and locked in a long-term trusted partnership.
90 m³/h AJ90 Stationary Batching Plant
- Location: Ecuador
- Project: Road construction
- Tailored Solution: AJ90 stationary concrete plant with user-friendly automated control system + on-site engineer training (from basic operation to routine maintenance) + local project reference visits.
- Feedback: The customer said, “AIMIX made it so easy! We produce for our own use and sell concrete to other clients without any hassle.”
120 m³/h Stationary Concrete Plant
- Location: Malaysia
- Project: Supply concrete for crushing-related projects.
- Tailored Solution: AJ120 stationary concrete batching plant with dual-operation modes (PLC touch screen + physical buttons) + localized service from Malaysia branch (spare parts supply + on-site maintenance).
- Feedback: This is a repeat order based on previous cooperation. Deepening our partnership into a strategic collaboration.
180 m³/h Stationary Batching Plant
- Location: Malaysia
- Project: Provide commercial ready-mix concrete (RMC) for infrastructure demand.
- Tailored Solution: AJ180 stationary concrete batch mix plant equipped with 3m³ SICOMA twin-shaft mixer + smart automated control system + precision feeding with remote monitoring.
- Feedback: The client can now confidently take on large contracts and has become a top RMC supplier in the region.
From small to large capacity, our stationary concrete batching plant cases have proven reliable performance in diverse projects. But the stable operation of these stationary concrete plants starts with a solid foundation—its quality directly affects equipment durability and production safety. Next, we’ll break down the foundation construction process and essential safety tips in simple terms, helping you lay a firm base for your stationary concrete batching plant.
Stationary Concrete Batching Plant Foundation: Step-by-Step Construction & Safety Essentials
Core Foundation Materials
- Concrete: Choose C30 or higher grade concrete (compressive strength ≥30MPa) to bear the weight of the stationary concrete batching plant (usually 50-200 tons). It ensures the foundation won’t crack under long-term load.
- Embedded Reinforcement: Use HRB400 grade steel bars (common specifications: Φ16-22mm) to form a reinforcement cage. The quantity and spacing are determined by the equipment’s foundation drawing to enhance structural stability.
- Embedded Steel Plates: Adopt Q235B steel plates (thickness 12-20mm, size matching equipment base) with pre-drilled holes for reinforcement connection. They ensure tight integration between the plant and foundation.